Soy oil production equipment
Raw materials 20 tons/day pressing equipment
raw materials 20 tons/day extraction equipment
3 - 5 tons/day - refining equipment
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Production of refined oil out of soy
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1) Pressing section 20 tons
- raw materials feeding machine ,
- raw materials lift ,
- sift,
- stone removal unit ,
- magnetic separator,
- raw materials lift ,
- two-shaft crusher,
- raw materials buket lift,
- softening boiler (feeding of oil)
- raw materials lift,
- squeezing press,
- raw materials lift,
- plate-based dryer
-fan,
- dust arrester,
- Dust arresting net,
- cyclone,
- steam distribotor (feeding of oil)
- distribution cabinet.
- pipes, valves, devices,
2) Extraction section, 20 tons
- raw materials storage box,
- scraper conveyor,
- first closed spiral conveyor ,
- extraction columns ,
- force-balance tank,
- catcher ,
- large solvent sprayer ,
- solvent heater,
- scrap conveyor,
- second closed spiral conveyor,
- vertical precipitation machine (steam feeding),
- steam heater (steam feeding),
- mixing tank,
- salt water tank,
- filter,
- first steam supply long pipes,
- second steam supply long pipes,
- prime oil quantity calculating device
- water-oil separation tower,
- separated water box,
- Condenser of separating tower ,
- second long condenser (steam supply),
- first long condenser (steam supply),
- precipitation condenser,
- free gas condenser,
- exhaust gas collecting tower,
- heating tank,
- solvent tank,
prime oil tank,
- distribution cabinet.
3)Refining section:
- purification boiler (steam supply),
- hot alkali box (using boiler's heat),
- air compressor,
- dehydration boiler (steam supply),
- filter,
- separator,
-vacuum pump for separation of dirty substances.
- pump,
- triplex pump,
- oil feeding pump,
- saponine separation boiler (steam supply),
- distribution board
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Time of manucacturing - 90 days
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The set doesn't include:
Coal-fuelled boiler, 600 000 kcal, steam - 2 tons/hour. It is possible to order gas-fuelled boiler.
Finished water pool, 6 m3.
Circulating water pool, 160 m3 .
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Power by main units :
1) Squeezing section 20 tons:
-raw materials squeezing unit – 1,1,
- raw materials lift – 1,5,
- sieve – 3,
- Stone removal unit – 1,1,
- raw materials lift – 1,5,
- two-shaft crusher – 15,
- materials bucket lift – 1,5,
- softening boiler – 5,5,
- raw materials lift – 1,5,
- squeezing press – 22,
- raw materials lift – 1,5,
- plate-based drier – 2,2,
-fan – 4,
2) Extraction section 20 tons:
- scrap conveyor – 3,
- first closed spiral conveyor – 2,2,
-force-balance tank – 1,5,
- scrap conveyor – 3,
- vertical precipitation conveyor – 11,
- solvent pump (7 pcs.) – 10,5,
-prime oil pump – 1,5,
3)Refining section 3,5tons:
-purification tank – 8,
- air compressor – 4,
- pump – 7,5,
- triplex pump – 3,
- oil feeding pump – 4,
- saponine separation boiler – 4,
-Control panel
Boiler - 20 kW
Total power 144,6 kW
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Weight of the whole line -140 tons
Section1 – 50
Section2 – 60
Section3 – 30
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Size :
Section1 ((L*W*H)) – 18*10*6 m Section2 (длина цеха) – 18*10*9 m.
Section3 (длина цеха) – 12*10*6 m.
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Personnel- 10 persons
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Production area 3500 m2.
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Productivity: 20 tons of raw materials, 3,5 tons of finished products/day
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Operating parametes : Indoors (except for circulating water pump)
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Photo
Raw materials feeding convyeor
Oil squeezer
evaporation and frying boiler raw materials lift
Extraction section
Refinin section |
Specifications: Oil of the second and First grade
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Raw materials: soy beans, rape, cotton, sunflower
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Transportation: ten 40ft. containers, two oversized cargo on platforms
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Manufacturing technique: Pressing –frying – filtration –squeezing –purification -sedimentation – refining .
Naphta is used as solvent. It is necessary to use solvent -2 tons/cycle. The solvent's gases are accumulated in the tower to be fed to free gas condeser and return to the cycle. The solvent's losses are 3 kg/1000 kg of oil
Stone absorber operated on built-in fan
Dirty water (200-300 kg/day) is poured out to sewage.
The water from the pool is used for cooling the equipment, operating with the solvent .
Pressed skins after first squeezing return for the second squeezing and then they are stored in tanks and boxes. In China pressed skins are used as feed for pigs .
The equipment has emergency stop system .
Fire-fighting system has foam fire extinguishers and sand boxes
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