Plant oil made of nuts
Raw materials: 30 tons/day, squeezing equipment
Raw materials: 20 tons/day, extraction equipment
Raw materials: 10 tons/day, refining equipment
|
Production of refiing oil from nuts and seeds, excluding soy
|
1) Squeezing department 30 tons:
- Raw materials lift ,- vibration screen,
- magnetic separator
- stone suction machine,
- raw material lift,
- squeezing press
- raw material lift,
- evaporating and frying boiler (continuous, 5-floors, a batch frying cycle -15 min, steam supply),
- raw material lift,
- oil squeezer (steam supply),
- filter,
- steam distributor (steam supply),
- inlet materials spiral conveyor ,
- outlet material spiral conveyor
- spiral conveyor for skins
- triplex pump,
- oil-conducting pump,
- fina filtration unit
- fans,
- windnets,
- vacuum water dust arrester,
- distribution cabinet
2) Extraction section 20 tons:
- raw material storage box
- scraper conveyor,
- first closed spiral conveyor,
- extraction columns,
- force balance tank,
- arrester,
- large solvent sprayer
- heating of solvent,
- scraper conveyor,
- second closed spiral conveyor
- vertical precipitation machine(steam supply),
- steam heater (steam supply),
- mixing tank,
- salt water tank,
- filter,
- first steam supplying long piipes,
- second steam supplying long piipes,,
- prime oil amount calculation cabinet,
- water-oil separation tower,
- separated water box,
- separation tower condenser
- second long condenser(steam supply),
- fitst long condenser(steam supply),
- precipitation condenser,
- free gas condenser
- exhaust gas collecting tower,
- heating tank,
- solvent tank,
- Prime oil tank
- distribution cabinet
3) Refining section:
- purification boiler (steam supply),
- hot alkali box (uses boiler's heat),
- air compressor ,
- dehydration boiler (steam supply),
- filter,
- separator,
- dirty substance separating vacuum pump.
- pump,
- triplex pump,
- oil-supplying tank,
- saponoine separation boiler(steam supply),
- distribution panel |
Time of manufacturing - 90 days
|
The set doesn't include:
Coal-fuelled boiler, 600 000 kcal, steam - 2 tons/hour. It is possible to order gas-fuelled boiler.
Finished water pool, 6 m3.
Circulating water pool, 160 m3 .
|
Naphta is used as solvent. It is necessary to use solvent -2 tons/cycle. The solvent's gases are accumulated in the tower to be fed to free gas condeser and return to the cycle. The solvent's losses are 3 kg/1000 kg of oil
Stone absorber operated on built-in fan
Dirty water (200-300 kg/day) is poured out to sewage.
The water from the pool is used for cooling the equipment, operating with the solvent .
Pressed skins after first squeezing return for the second squeezing and then they are stored in tanks and boxes. In China pressed skins are used as feed for pigs .
The equipment has emergency stop system .
Fire-fighting system has foam fire extinguishers and sand boxes
|
Power by main units:
1) Squeezing section 30 tons:
- raw material lift – 1.5,
- vibration screen – 4,
- stone suction machine – 2.2,
- raw material lift – 1.5,
- squeezing press - 11,
- raw material lift – 1.5,
- evaporating and frying boiler – 18.5 (extra steam is supplied from boiler),
- raw material lift – 1.5,
- oil extractor (2 pcs.) – 30,
- filter (10 m2 .) – 2.2,
- inlet material spiral conveyor – 1.5,
- outlet material spiral conveyor – 1.5,
- spiral conveyor for skins – 1.5,
- triplex pump - 3,
- oil-conducting pump – 2.2,
- fans - 4,
2) Extraction section 20 tons:
- scraper conveyor - 3,
- first closed spiral conveyor – 2.2,
- force balance tank – 1.5,
- scraper conveyor - 3,
- vertical precipitation machine - 11,
- solvent tank (7 pcs.) – 10.5,
- prime oil punp – 1,5,
3) Refining section:
- purification tank - 8,
- air compressor – 4,
- pump – 7,5,
- triplex pump - 3,
- oil-supplying tank - 4,
- saponoine separation boiler- 4Total power 150,8 kW |
Weight (whole line) 160 tons
Section1 – 70
Section2 – 60
Section3 – 30
|
Dimensions:
Section1 (L*W*H) – 18*10*6m Section2 (L*W*H) – 18*10*9 m
Section3 (:L*W*H) – 12*10*6m
|
Personnel- 10
|
Production area 3500 m2.
|
Productivity: Raw materials - 30 tons/day, finished product - 10 tons/day
|
Working conditions: Indoors: Circulating water pool- outdoors
|
Photo
Raw materials feeding conveyor
Oil extractor
evaporating and frying boiler raw material lift
Extraction section
Refining section |
Product specification :
Oil made of Circussian walnut, second grade 9-10 tons.
Oil made of peanuts, frist grade 10 tons.
Oil made of corn, second grade 7.4 tons.
Oil made of sunflower seeds, second grade 7 tons |
Raw matrerials: Peanuts, Circussian walnut, other types of nuts (peeled) seeds (with husk)
|
Transportation: twelve 40 ft. containers, 2 oversized cargoes on platforms.
|
Manufacturing technique: Pressing, frying, filtration, squeezing, purification, precipitation, refining
|