1. Toilet paper production line 
1.1. Cutting and packing 
2. Newsprint production line
3. Carboard production line
4. Wrapping and craft paper production equipment 

1. Tissue paper production equipment

Product name- Tissue paper and and paper gaskets for electronics, ceramics, tools etc. production equipment 

The production line consists of 2 sections
1 – Pulp making, 2 – Paper making .

This lines operates by drying pulp on baking drum

Flow chart:
Preparation of materials–> Hydraulic destruction -> pump feeding-> stirring–> forming –> transfer –> drying –>Stock-piling –> packing –> warehousing.

This production line is used to produce tissue 15ton/day. The raw material is waste paper.

Standards :
The fiber organization of tissue should be even.
There shouldn’t be the shortcomings of holes, breaches, drape, deformity, fleck etc in the product. T
The quality of tissue should meet the B,C grade of the Chinese National Standard Q/ZJRD-2000.

Toilet tissue making machine ZY1880: 3SETS 
  

Specifications
 

1. 1880/180 tissue making machine 

Specifications and detailed parameters
1.1 Product: tissue paper, napkin paper
1.2 Weight: 13-30g/M², according to 16 g/M²
1.3 Raw materials 100% commercial pulp, waist paper, straw pulp Net paper width: 1880mm
1.4 Roll paper width:-1900mm
1.5 Net width : 2300mm
1.6 Baking cylinder width: 2350mm
1.7 Track space:2700mm
1.8 Working speed :120-180m/min
1.9 Designing speed :180m/min
1.10 Theory capacity: 6.0T/24H (Speed=140M/min, Weight=16g/ M²)
1.11 Working capacity: 5.1TPD, annual capacity: 1734T (according to 340 days per year)
1.12 Kind of drive: subdivision drive of digital vector AC converting. 2 divisions, total power:47.2KW
1.13 Outer dimension: L:13.145M, W:5.7M, H:4.6M, single floor.
1.14 Quality standard for product: Napkin tissue: QB3529-1999A,B

2.2. Main parameter of toilet paper made by ZY-1800 

2.1 Dry rate:Before carrier roller: 18-20%, Before baking cylinder: 43-45%, Finished product of winding machine: 92-93%,
2.2 Line pressure:
Pressure roller: design: 1.8KN/M, in work: 1.8KN/M
Carrier roller: design: 90KN/M, in work: 70-80KN/M
Winding M/C: design: 3KN/M, in work: 1.5-2.5KN/M
2.3 Consistency of feeding pulp:0.2-0.25%
2.4 Consumption:
2.4.1 2 Water consumption: clean water: 20-30M³/H, 0.3-0.4MPa High pressure water: 13-15 M³/H, 2.5-3.0Mpa
Pulp consumption: 1020-1040KG/T tissue
2.4.3 Power consumption: 254-260KWH/T tissue (including blowing fan)
2.4.4 Air consumption of carrier roller: Max. about 0.5M³/min>0.4Mpa
2.4.5 Air consumption of tissue machine: Max. about 0.55T/H 0.35-0.5Mpa
2.4.6 Dispersant consumption: 1.2Kg/T tissue
2.4.7. Needle blanket: 30days/pc
2.4.8 Bottom net: 60 days/pc, face net: 25 days/pc (Nylon net)

3. Explanation of tissue machine
This machine consists of cylinder net, pressing part, baking cylinder, winding machine, groundwork part, driving part, air compressing system
3.1Cylinder net
Cylinder net forming part is water-pressure, and fan blowing pressure assistant
Feed pulp from cone pipe, the max. backflowing capacity is 15%.
Pulp-feeding pipe is designed recycling pipe. Pulp is fed from driving side, and backflowed from operating side. Controlling the pressure balance of pulp-feeding pipe by adjusting the backflowing valve.

Specifications
1.1.Specification for pressure net channel
Designing speed: 180M/min
Pulp consistency: 0.2-0.25%
Max. flow capacity: 111000L/min
1.1.1 It consists of one piece of cylinder net former which is Ø1500*2300mm. The former includes CONE PIPE, MULTI-PIPE for pulp feeding, needle high pressure water-spraying pipe
1.1.2 Cylinder net cage: Diameter is Ø1500*2300mm. Stainless steel slice net cage, 13 pieces. The surface is even ±25μm, the weight of cage is 2750Kg, the bearing adjusts 3620, waterproof and leakproofness bearing seat.
1.1.3 Pressure net channel
1.1.3.1 Multi-pipe for pulp feeding. Pulp is fed in diffusing & mixing room, then fed on the net. The forming part is sealed and input air to make the pressure higher. The material of channel is carbon steel. The material of forming part is stainless steel.
1.1.3.2 Cone pipe for pulp-inputting, multi-pipe for spreading pulp. The material is carbon steel board.
1.1.4 .3.1.3.3 Blower fan: pressure is 402-285Pa, capacity:4590-8144M³/H, power:1.1Kw. Forming roller: one set, diameter is Ø420mm, L=2300MM. Seamless steel pipe wrapped by rubber. The rubber thickness is 25mm, the rubber shore-hardness is “A” 38º. The line pressure 1.8kg/cm. Pneumatic control lift and down. The bearing adjust 1513, equipped with Z2513YB bearing seat.
1.1.5 Vacuum water-suction box: two sets, one’s width is 190mm, the other width is 250mm. The material of box body carbon steel board. The material of board is high molecular PE. The vacuum degree is 400mm Hg. The above air is discharged out. The water is input the white water pool.
1.1.6 High pressure cleaning device for cleaning net and blanket. Tow sets. Piston diameter is Ø150mm, the stroke is 120, water pressure is 1.0-1.6Mpa. The water should be filtered and purified water. Water-spraying pipe is made of Ø42*4 carbon steel pipe. Spraying mouth is made of stainless steel 0.8, total 34 needle mouths.
1.1.7 Blanket beating device: one set. Specification Ø390*2300, beat blanket electrically. The beating bar is made of 1” carbon steel pipe. Equipped motor Y100L-6/1.5KW, 2 pieces of A belt, bearing 111210, equipped with CKS1510.
1.1.8 Tensioner: one set, two types of electric and manual. Power is 0.55KW
1.1.9 Corrector: one set, two types of electric and manual. Plate detector.
1.1.10 Blanket: one set. Blanket pressing roller’s diameter is Ø260mm, width is 2400mm, seamless steel pipe wrapped with rubber. The rubber thickness is 20mm, The Shore-hardness of upper roller’s rubber is “A”, 95°±2°, the Shore-hardness of below roller’s rubber is “A”, 75°±2°, the height is 20μm, the upper roller presses by gravity. Bearing adopts 113614, equipped with labyrinth bearing seat.
1.1.11 Jockey roller for blanket: seven sets. Diameter is Ø179, width is 2400mm. It is made of seamless steel pipe 20#, and wrapped by rubber. The Shore-hardness of rubber is “A”, 95°±2°, bearing adopts 308, 309.
1.1.12 Stretching roller: one set. Diameter is Ø186, width is 2400mm. It is made of seamless steel pipe 20#, and wrapped by rubber. The Shore-hardness of rubber is “A”, 95°±2°, bearing adopts 309,310.

1.2 Pressing part of carrier roller Increases the dewatering capacity by remains heat. The line pressure is 100Kg/cm, outer diameter is Ø500, width is 2350mm, wrapped rubber’s thickness is 25mm. The Shore-hardness is “A”, 95°±2°. Equipped with water receipt channel of carbon steel. Bearing adopts 113628, and equipped with labyrinth bearing seat 

1.3 Baking cylinder
It consists of one set of baking cylinder which diameter Ø2500mm and width 2350mm and cover. It is equipped with 2 sets of scrappers, one is for crepe, the other is for cylinder-cleaning.
1.3.1 Cylinder diameter is Ø2500mm, width is 2350mm, alloy cast iron, max. working steam pressure is 0.3Mpa, water pressure 0.45Mpa. Cylinder hardness is above HRB220, surface fineness is ▽11, bearing is 3113152.
1.3.2 Drive gear: baking cylinder big gear, cast iron, M=12, Z=170, decelerater small gear, cast iron, M=12, Z=25.
1.3.3 Revolving joint and siphon: Graphite sealed revolving joint, equipped with metal soft pipe. Cylinder’s drainpipe is siphon.
1.3.4 Scraper: 2 sets.
1.3.5 Hot blowing and drying system
1.3.5.1 Cover: Cylinder adopts breath hot blow cover, the wrap angle against cylinder is 190°, the material is aluminium board and angle steel. Blowing speed of inlet is 50-80M/S, its temperature is 80-90℃.
1.3.5.2 Blower: The blowing capacity is 7641-13371M³/H, pressure is 285-402Pa, the motor’s power is 2.2KW
1.3.5.3 Draught fan: The capacity is 8661-15069M³/H, pressure is 363-520Pa, the motor’s power is 3.0KW.
1.3.5.4 Heat exchange:
1.3.6.4 Heat exchanger: Type: pipe type, 1000*1000 Medium: 0.3Mpa saturated steam. Outlet temperature: 90℃ ⁰
1.3.6 Frame: it is made of carbon steel

1.4 Winding part
1.4.1   t consists of winding cylinder Ø800mm, soft pressure roller Ø 180mm and expansion roller Ø 70mm. Max roll is Ø 1200mm, winding line pressure is 1.5-2.5KN/mm.
1.4.2 Expansion roller: Diameter is Ø 70mm, it is arch roller. The surface is chrome-plating. The worm and worm gear is adjusted manually.
1.4.3 Soft pressure roller: Ø180*2250, made of seamless steel pipe, wrapped with 25mm rubber. The Shore-rubber’s hardness is “A” 30±1°. Bearing adopts 1309..
1.4.4 Winding roller: Ø51mm seamless steel pipe, each tissme machine is equipped with 2 sets rollers. 

1.5 Groundwork part
Ground rail, one kind is width 270mm, length 2000mm, thickness 85mm, total 4 sets, one kind is width 270mm, length 1500mm, thickness 85mm, also total 4 sets. Equipped with foundation bolt, material is Q235-A.

1.6 Driving part
Electric driving, frequency control. Total 2 driving point. Motor of cylinder: Y250S-6/45KW Cylinder reductor: ZD40-6.3 Motor of winding machine: Y100L1-4/2.2KW Reductor of winding machine: ZD-15-5.6

1.7 Electric controlling system
Consisting of one set of frequency cabinet and operating table, equipped with digimatic speed meter, current meter and voltmeter.

1.8 Vacuum system
One set of vaccum pump, water-suction box. Model of vacuum pump is ZBK15A, motor power is 15KW. (Supplied by buyer) 

1.9 Chemical system
 Dispersant tank, storage tank and screw stem pump. (Supplied by buyer)

Specifications:

Specification of main machine:The machine serves for rewinding rolls of toilet paper, nonwoven materials etc.
Weight: 2500 kg
Height: 2100 mm, Length 5300 mm, width 3210 mm
Number of workers: 2
Productivity : 250 m/min
Total energy: 5,5 kW
Time of making the order: 45 days
Size of initial material: 1100 (diameter)*1350
Material used: tissue paper, nonwoven materials, and other soft materials 13-200 gr/m²
Final product size – diameter(adjustable) - up to 1100 mm, width – adjusted from 120 mm and higher
Diameter of coil rod 76.2 mm (=3'')

Upstairs

Cutting and packing

Automated perforation rewinding line

1. Width of rolling drums is: 2000 mm;
2. Final product size is: D=90 х 100 mm
3. Big rolls size is : D=1000 x 1900 mm
4. Inner size of the roll cores: D=76 mm
5. Weigth : 13 ~ 23 gr/m²; wood pulp for toilet paper
6. For big rolls – two sets

Conveyor

7. Connects rewinding line with log saw
8. Transportation size is - 10-15 meter

MEC-Q Automatic log saw

1. Operation speed : 100-150 cuts/min.
2. Rolls diameter : D=90 - 110 mm
3. There are two sensors on the rolls outlet. And there 1-2 sensors at the roll inlet to check jams or blades damage.
4. Automatic polishing.
5. Automatic fixing or changing the position of round blade.
6. Automatic lubrication of round blade
7. Diamond grind wheel.
8. Protective cover to prevent wounds in case of the blade damage.
9. Switch on emergency stop machine device’s door
10. Cut leveling device .
11. Cutting of edges of toilet paper: Rolls 30 mm
12. The cut’s length
13. Speed control synchronizing system. Computer programming.
14. Required power: 8 kW
15. Units of power 380 V 50 Hz.
16. Required air pressure: 0.6 mPа
17. Size: 6800 x 2100 x 1900 mm.
18. Weight of machine: 2500 kg.

Core making machine

19. Speed : 15-25 m/min
20. Paper support : 3 sets
21. Both ordinary and latex glue can be used
22. Core cutting line is adjusted, round bladed cuts, the level surface of the cut
23. Raw materials : Max diameter is: 1200 mm, paper core’s diameter is 76 mm.: the paper’s width is 70 mm
24. Paper feeding system has a web tension control
25. Core holding device
26. Power: 6 kW (3 kW for heating device)
27. Electric feeding: 380V 50Hz
28. Required air pressure: 0.4-0.7 mPA

Paper cutting machine

Main machine - steel frame,2 blades, automatic blade grinding device
Weight: 380 kg
Height : 1860 mm, Length 800 mm, width 700 mm
Workers: 1 person
Productivity/shift : 1,5 tons
Total energy : 1,1 kW
Time of making order: 1 month
Initial material: lenght 1680 mm, Diameter: 100-150 mm
Finished product size: adjustable 

Packing machine  

According to the customer's requirements

YFJ-Broll paper longitudinal cutting machine

Purpose:
The equipment serves for longitudinal cutting of large size tissue paper rolls, followed by rewinding single-layer paper into single, double or triple-layered one and subsequent folding of napkins and placemats in boxes etc.
1. This machine has variable frequency engine control device, the machine is controlled by PLC
2. Winding system is equipped with automatic control of material tension strength, automatic system of alignment has photoelectic cells
3. Winding drum is equipped with pneumatic expanding shaft.
4. Roll changing system is equipped with pneumatic roll feeding device
5. Cutting is made by disk blades, allowing to use different paper Upper and lower blades are adjusted freely.
6.The machine has fans to blow out the cut edges.
7. Length of the wound materials is measured automatically;

 
Upstairs
 

4.2. Print paper production

Twin-screw print paper (1760mm) production machine

Flpw chart:

Waste paper→
Pulper→ Vibration screen→ Pulp pool →
 Pulp pump→ Centrifugal sieve→ refiner→ 
Thickener→ Pulp pool→ Pulp pump→
Sand pump→ Rinsing pool→ Pulp pool→ 
Pulp pump→ Pulp pool→ Pulp pump → 
paper making machine→ Roll-winding machine →
Rolling machine→ cutting machine→ 
finished product  

The production line inclided: 
TWin-screw paper-making machine – 1 pc.
Drying cylinded with exhaust cap – 1 pc.
fan – 1 pc.
Vacuum pump, model 13 – 1 pc.
Suction chamber – 3 units.
Reticular former – 1 pc.
Glazer(1760mm) – 1 unit.
Rolling machine(1760 mm) – 1 unit. 9) Winding machine (1760 mm) – 1 unit.
Rinsing machine (35m3) – 2 unit.
Pulper (8m3) – 1 unit.
Vibration sieve (1.8 m3) – 1 unit.
Twin-disk refiner-380 – 2 unit.
Pusher (diamter 700) – 4 unit.
Pulp pump–100 – 6 unit.
Pulp pump–150 – 4 unit.
Sand pump IS200—150 – 1 unit.
Sand box -606 – 1 unit. 

1) Net section : net-socket (2 units.), diameter 1500 mm*2100 mm, 
couch 3 units.), diameter 400*2200 mm, HS= 380±2, 
Pressure-making pneumatic device 

2) Squeezing section:stone shaft (1 unit.), diameter 550*2200 mm, 
Roll shaft (1 unit.), Diameter 500*2200 mm, Rubber HS 900±2, 

Pressure-making pneumatic device

3) Drying section: Drying cylinder (2 units.), Diameter 2500*2100 mm, 
2 rubber rolls, diameter 500*2200 mm, HS of the rubber90⁰±2, 
Pressure making pneumatic device

4) Glazing and rolling section : 3-roll glazer (1760 mm) 
and barrel-like reeling machine 1760

Main machine:

Finished paper weight 45-60 gr/m²

Paper width: 1760 mm

Copper wire width : 2100 mm

WIdth between drum holding posts: 2600 mm
Power-416kW

Main machine weight– 55 tons, all the production line– 65 tons
Height -4500 mm
Lenght -30 000 mm
Width  -2800 mm
Workers - 8 persons/shift, 3 shifts
Operating area - 500 m²
Productivity/shift - 10 tons/day
Operating parameters - (premises)
Drive and control -  variable frequency speed control, step gearing, closed circuit control system.

Upstairs 

4.3. LWUZHB 110 cardboard production line

Includes :
1.LZUSHD-02 Low-consistency pulper (1 unit.).
Productivity 6-8 tons/day, rate volume: 2 m3. Pulp concentration : 3-5%. Rotation: 510 rpm. Triangular band actuator. Weight: 1950 kg. Diameter : 1400 mm, rotor diameter : 680 mm, pulper's neck diameter: 125mm. Tank Q235. Tank walls' thickness - : 6mm. Rotor's material - foundry steel. Mainshaft material: 40Cr. Beating 113528: 2 units., foundry steelWheels: foundry steel. Wearing parts: triangle bands с4000 (5 units.), six months; 3614 bearing(2 units.), 2 years; oil-impregnated gasket 10×10, six months. 

2. LZUCHSG31 twin-screw high-concentrated skimming chamber (1 unit.).
Productivity : 12-20 tons/hr. Loaded pulp concentation is 1-5%. Outlet pulp pressure is 0.05-0.1 mPa. Water pressure is 0.2-0.35 Mpa.Pulp oullet neck diameter-150. Passing ability: 30 m3/hr. Pressure of loaded pulp : 0.2-0.35 mPA. Water consumption : 1.2-3.6 m3/hr.Pulp loading neck diameter- 150. Weight of machine: 700 kg. Machine's body Q235, steel sheets, thickness 8 mm. Pulp loading neck: Q235. Pulp outlet neck : Q235. Uppper and lower cone: ceramics, thickness 12 mm. Sight window:acrylic resin.Settled slag tanK: Q235. Manual slagging. Wearing parts: Cone (upper and lower, 1 detail each) two years 

3. LZUSHK-1.0 vibration screen (1 unit.)
Productivity: 20-40 tons/day.Loaded pulp concentration : 1-1.5%. Fraction : 0.6 mm. Vibration amplitude: 10-12 mm. Drive: Coupling box. Raw materials: waste paper.Sifting area: 1 m2. Outlet pulp concentration: 0.8-1%. Pulp outlet neck size 500×180 mm. Vibration frequency: 710 times/min. Size: 2520*1250*1360 mm. Weight of the machine : 1.5 tons. material of the case: carbon steel. SIeve: Stainless steel, thickness 2 mm. Springback: 65Mn. Main shaft: 40Cr. Vibrator : foundry steel. Wearing parts: bearing 113613 (2 unit.), 2 years; bushing АН3613 (2 units.), 2 years; COupling rubber disk 130 (2 units.), 6 months; spring (4 units.) 2 years. 

4. LZUDHP-13 Twin disk mill (1 unit.)
Productivity: 6-20 tons/day. Loaded pulp concentration : 2-5%.Loaded pulp pipe diameter 65×2.Loaded pulp pressure: 0.15-03 Mpa. Pulp outlet pipe diameter : 80. Weight of the machine -2 tons Body: Foundry steel. Main shaft: 40Cr. Microsection : antifriction alloyd iron. Wearing parts: Bearing 313 (3 units.), left microsection (2 units.), right microsection (2 units.). Diameter 380. 

5. LZUFHJ Pulp pusher (2 units.), diameter 500.
Pulp concentraton: 2-4%. Blade wheel rotation speed: 280 prm. Pulp tank capacity: 30-50 m3. Blade wheel diameter: 500 mm.Machine weight: 800 kg. Machine block: НТ200. Blade wheel: НТ200, number of blades: 3 units. Main shaft: 40Cr. Bearing 3615, 2 units.Big and small wheel: НТ200. Triangle band: В2800, 6 units. Wearing parts: bearing 3615 (2 units.), 2 years; triangle bandВ2240 (6 units.), 6 months; oil-impregnated gasket F10×F10,6 months. 

6. LZULH-5.5 pulp pump (3 units.) 

7. LWUZHB-185 cardboard plant (1 set: 2 main units , 1 drier).

Specifications:
LWUZHB-185 cardboard plant 
The set consists of: 2 main machines, 1 drier  

1. Raw materials:Waste paper. 
Products:Fiber sheets of various thickness. 
Design speed: 60 m/min . 
Cardboard prodution speed: 20-30 m/min 
Net socket diameter: 1250 mm. 
Net socket material: stainless steel. 
Roll diameter: 450 mm. Track: 2400 mm. 
Drive: Coupling box. 
Electromagnetic speed adjustment. 
Vacuum cabinet: High molecular weight PE. 
EXpansion of plaid and adjustment of deviations are to be performed manually.. 
Productivity: 5-6 tons/day. Width: 1900 mm. 

2.Parts of the cardboard machine: 
2.1.Netted tank (2 units.) consists of netted tank, net socket, and coached plant, water spraying plant, coach support.Netted tank: carbon steel, made ny welding, plate thickness is 8 mm. Net socket size is 1250*2100*2400 mm. 
2.2. Plant with the coach:shaft's body, steel pipe, final axle – steel #45, surface – rubber,diameter – 310 m, surface width– 2100mm bearing box, – cast iron. 
3.water spray plant: welded steel pipe. 
4.Coach support: Welded steel board's.
Machine's bed – 1 unit.Welded sheets, thickness 8 mm, made of carbon steel
Drive – 1 unit.,consisting of pallet, electric engine, coupling box, resistor, bandage. 
Electric engine power 18.5 kW. Resistor: LZUQH250 
5.Pallet:welded steel sheets  
6.Bandage: Welded steel sheets.
7.Suction box – 2 units.
8.Deviation adjustment device– 1 unit. 
9.Runner: high quality carbon steel #45,runner diameter – 150 mm, surface width – 1950 mm, rubber surface , rolling bearing (208,209), cast iron bearing box.
10.Water displacement runner – 2 units. Runner's body– carbon steel pipe, shaft tip – steel #45, rubber surface, size 260 (diameter)* 1950 mm.
11.Guide mesh roll – 5 units. diameter – 156 m,surface width is 1950 mm, roller's body – seamless pipe, chrome surface
12.Plaid stretching device– 1 unit stretching roller – carbon steel #45, diameter – 150 mm,surface width is 1950 mm.
13.Stamping device – 1 unit., steel pipe and welding round steel.
14.Reeling machine– 1 unit.,thick wall seamless pipes, high quality carbon steel #45,roller's diameter – 700 mm, chrome surface, surface width is 1950 mm.
15.Guide device – 1 unit., thick wall seamless pipes, high quality carbon steel#45, roller's diameter – 360 mm, chrome surface, surface width - 1950 mm.
16.Main machine bearing plate– 8 units.
17. Foundation bolt – 62 unit. 

Drier
Sheet size: 1400×1600 mm. 
Productivity: 5-8 tons/day. 
1 batch drying time: 10 mins. 
Number of sheets/1 batch : 32 pcs. 
Oil operation pressure: 16 mPa. 
Hydraulic actuator's diameter: 200 mm. 
Drying board – 16 units., a thick steel board with deep hole inside, the steam passing via the hole holds pressure of 0.6 MPA. 
MAchine block – 1 unit., carbon welding steel. 
Hydraulic cylinder – 2 units., diameter – 200 mm, foundry steel. 
Oil feeding system– 1 unit.: high pressure oil pump, low pressure oil pump, oil box, connecting pipe, electric engine, vent, control system 
Hoses for high pressure air– 18pcs. 
Net made of stainless steel – 1500*1700 mm, 8 units. 
Aluminum sheets – 1500*1700 mm, 16 units. Plaid – 700 gr/m² – 1 unit.
Total energy 148,7 kW 

Energy of main machines and devices:
1.LZUSHD-02 Low concentration pulper: 30 kW
2. LZUSHK-1.0 vibration screen: 2.2 kW.
3. LZUDHP-13 twin disk mill: 37 kW
4. LZUFHJ Pulp pushed: 7.5 kW
5. LWUZHB-185 cardboard plant: 48 kW (oil pump including: 11 kW)
6. LZULH-5.5 pulp pumps (3 unit.) – 5.5 kW 

Time : 2 months 

The set excludes pipes, oil boilers, electric cables
Weight: Main machine – 10 tons, weight of the cardboard plant (2 main machines, 1 drier ) – 35 tons, all the production line – 50 tons.
Main machine size: 3500mm*10000mm*3000mm
Personnel: 4 persons – 1 shift, working day – 22.5 hr
Production area: 1000 m²
Productivity: 5 tons/day 

Upstairs

4.4.Wrapping and craft paper production equipment


Twin drum machine

The production line includes:
1.Twin drum paper-making machine – 1 unit.
2. Drying cylinder with air bleed cap – 1 unit. (there are 2 suction ventilators in front of the cp .
3. Axial fan - 1 unit.
4. Suction fan (diameter 700) – 2 units.
5. Shaping mesh device – 2 units
6. Vacuum pump(model 13) – 1 unit.
7. SUction box– 3 units.
8. Reeler (1575 mm) – 1 unit.
9. Cutting device (1575 mm) – 1 unit.
10. Discharge screen (model 100) – 1 unit.
11. Double suction pump ( model 150) – 1 unit.
12. Sand bo-606 – 1 unit.
13. Compressor (5 kW) – 1 unit.
14. Rollers for rolls – 12 units.
15. Frequency transformer – 1 unit.
Pulp production equipment:
1.High consistency pulper (5 m3) – 1 unit.
2. Vibration screen (1.8 m3) – 1 unit.
3. Rinsing machine (350 m3) – 2 units.
4. Pusher (diameter700) – 4 units.
5. Pulp pump-100 – 6 units.
6. Pulp pump -150 – 4 units.
7. Tank for chemical treatment of pulp – 3 units. 

Main machine specifications:
1) Netted sectionу:Net socket (2 units.),diameter 1250 mm*1950 mm, coach(3 units.), diameter 400*2100 mm, HS rubber 380±2, pressure making pneumatic plant
2)Compression section:stone shaft (1 unit.), diameter 550*2100 mm, rubber roller (1 unit.), diameter 500*2100 mm, Rubber HS 900±2, pressure making pneumatic plant
3) Drying section: Drying drum (2 units.), diameter 2500*1950 mm, 2 rubber rolls, diameter 500*2100 mm, Rubber HS is 900 т 900±2, pressure making pneumatic plant, there's a net built in the second drum
4) Rolling section: barrel-like like roll-reeling machine (1575 mm)
5) Drive and control: variable frequency speed regulation, fixed ratio transmission, close circuit control system
Paper production 50-175 g/m³. 
Widht – 1575 mm, copper net width 1950 mm.
Total energy 300 kW 

Energy of main sections and machines:
1. First drum section (1 plant): 15 kW
2. Squeezing section (1 plant): 37 kW
3. Second drum section (1 plant): 10 kW
4. Rolling section(1 plant): 5 kW
5. Fan (1 Plant): 4.5 kW
6. Suction fan (2 units.): 1.25 kW×2
7. Vacuum pump (1 unit.): 11 kW
8. Cutting machine(1 unit.): 4 kW
9. Discharge sive (1 unit.): 15 kW
10. Sand pump (1 unit.): 37 kW
11. Compressor (1 unit.): 5 kW
12. Pulper (1 unit.): 55 kW
13. Vibration sieve (1 unit.): 4.5 kW
14. Rinsing machine (3 units.): 11 kW×3
15. Washing machine (2 units.): 4 kW×2
16. Pusher (4 units.): 11 kW×4 unit.
17. Pulp pump (6 units.): 4 kW×6
18. Pulp pump (4 units.): 11 kW×4
19. Tank for chemical treatment of pulp (3 unit.): 3 kW×3 

Time : 3 months  

The set excludes thermal section rough tissue net, water and gas pipes, pulp pipes, electric wires and electric cables
Weight: Main machine. 50 tons, all the line- 60 tons
Main machine size: 4870mm*21000mm*5630mm
Number of workers 10 persons/shift. 3 shifts. Working day - 22,5 hrs.
Operation area: 650 m²
Productivity : 10 tons/day

Upstairs