Main page Leave Inquiry Contacts
Fresh fruit and vegetable juice production and packing line




Equipment layout

 

 

1 - Thermal unit
2 - Aseptic package machine
3 - UHT sterilizer
4 - Pathogenic sterilizer
5 - Enzyme tank
6 - Middle tank
7 - Preheating tank
8 - Filter
9 - Juice press
10 - Сonveyor
11 - Receiving hopper
12 - Sorting table

Total power: 24kw
Water consumption : 0.45 t/h
Fuel consumption in boiler: 27 kg/hr (it is possible to use mazut, coal, or electric-run boiler)
Total Weight : 3.754 kg.
Productivity: 1 300 L./hour of fresh fruits or vegetables.
Personnel -3-4 persons/shift
Training -5 days on the enterprise or during the mounting in the Customer's factory.
After 8-12 hours of operation the production line is to be purified by antiseptics solution during 30 minutes.
Materials: Stainless steel. Application of enamel coated steel #3 reduces the price by 1.5-2 times.
Warranty - 1 year
Desing operation time is 7 years for the production line made of stainless steel and 2 years for ordinary steel

List of equipment:

Name Size (LxWxH) Power KW Note
Conveyor 3,5*0,5*2,5 0,8 -
Juice press 1,9*0,65*2,2 4 -
Filter - 0,2 -
Preheating tank 0,6*1,8 - -
Middle tank 0,6*1,5 - -
Enzyme tank 0,6*1,7 - -
Patogenic sterilizer 0,6*1,95 - -
UHT sterilizer 0,6*2,25 12 -
Asepsis packing machine 2,15*1,1*2,45 1 Machine is completed by the Customer's order, including packs, PET bottles
Coal boiler and base 2,5*1,4*2,7 - The machine is completed by the customer's order, it can operate using solid, liquid and gas fuel. It is possible to replace by electric boiler.
Fork lifter - - -
Control cabinet 0,4*1*1,5 - -
Pumps 4 units. - 1KW*4 -
Sorting table 2,3*1,2*1,35 - -
Reception bunker 1,5*1*0,5 - -
The length of the whole production line in working state 103,*4*9 24 Including light etc
Transporting state of whole line 7,85*2,4*2,7 - -


Basic assembly provides for filling barrels (180l) and 500 mm plastic bags. It is possible to fill other vessels, such as PET bottles and glass bottles.


Full automated washing filling and capping line (3 in 1)

 

These machines are used for packing hot liquids, such as fruit juice and tead into PET bottles.
All types of operations (washing, filling and capping are performed by one machine
Specifications:
This machine uses advanced bottleneck clamping means to transmit PET bottles so that to conveniently change diverse sizes of PET bottles and guarantee steady transmission. Main Unit is controlled by PLC. The operation speed can be adjusted by frequency changing device. In the case of overheating the alert signal is blown, if the temperature drops below the rated one, the machine stops and liquid goes back. Main electronic components are taken from well known international manufacturers. Main specifications:

Model CRGF16-16-5 CRGF18-18-6 CRGF24-24-6 CRGF32-32-8
Max Productivity
bottles/hr for 500ml
5000 6000 9000 12000
Number of washing heads 16 18 24 32
Number of filling heads 16 18 24 32
Number of capping heads 5 6 6 8
Total power ( kw ) 5.8 6.6 7.6 9.2

Fruit juice production line
 

Productivity - 1 ton/hour

List of equipemnt
1. Preliminary treatment system

machine's name Model Amount Digital data
1 Band lift PB-1 1 1. Quality :SUS304
2. Lifter height > Washing machine
2 Fruit washing machine CXJ-1 1 1. :SUS304
2. Spiral pump, filter
3 Crushing and juice squeezing system SYP-1 1 1. Productivity – 1 ton/hour
2. Power:2.5 KW
3.2. Machines in one
4 Enzyme disintegration machine SYJ-600L 2 1. Capacity:600L
2.Power:0.75Kw
3. Raw materials quality:SUS304
5 Temporal storage drum SZC-1000 1 1.Quality of raw materials:SUS304
2. Capacity:1000L
6 Juice pump SYB-1 2 1. Power:0.55KW
2. Quality of raw materials:SUS304
3. Quality of outgoing substance: 1T/h

 

2. Sugaring system

Name of machine Model Amount Digital data
1 Sugar melting boiler SYJ-500L 1 1. Capacity:500L
2. Power:0.75Kw
3. Raw materials quality:SUS304
2 Double filter machine 0.3 1 1. Amount of outcoming substance: 3-5T/h
2. Quality of raw materials:SUS304
3 Juice pump 1T/h 1 1.Material quality:SUS304
2.Power:0.55Kw

3. Batching system

1 Double filter machine 0.3 1 1. Amount of outgoing substance:3-5T/h
2. Quality:SUS304
2 Juice-clearing vessel 1000L 2 1. Preserves the temperature.
2. Accessories : washers CIP, respiratory valve, sealant, viewing mirror
3. Power: 0.75KW
3 Diatomite assembly 250 1 1. Quality of material:SUS304
2. Degree of filtration:80
3. Power: 0.55Kw
4 Dispenser 1000L 1 1. Preserves temperature .
2 Accessories : washers CIP, respiratory valve, sealant, viewing mirror
3. Power 0.75KW
5 UHT Sterilizer SYM-1 1 1. Productivity: 1T/h
2. Power: 1.5Kw
3. Sterilization temperature: 115~143 0С
4. Heating time 4~6s
6 Juice pump 1T/h 1 1. Raw materials quality:SUS304
2. Power: 0.37Kw
7 Sterile storage tank 2000L 1 1. Preserve temperature.
2. Accessories : washers CIP, respiratory valve, sealant, viewing mirror
3. Raw materials quality:SUS304

4. Water purifying system

Name of the machine Standard brand Amount
1 Multi-level filter 350 1
2 Activated carbon filter 350 1
3 Ion exchanger 350 1
4 High purifying degree filter 300*750 1
5 Source water pump GZ65-30-100 1
6 Booster pump WB120/185 1
7 Sterile water vessel 2m3 1
8 Water yield pump SZ060 1

  5. CIP Washing system

Name Standard model Model Amount Digital data
1 CIP Washing machine 500L 1 1. Cold/hot water vessel, water pump, electric panel.
2. Power: 2.5Kw
3. SUS304

6. Cold sterilization system

Name Standard model Amount Data
1 Cold water sterilization SBS-01 1 1. Raw materials quality:SUS304
2. Accessories: pipes, conveying belt, water vessel
3. Size: 7500x1000x1200mm
2 Notes The machine can make both juices and jams

7. Reinforcement

Machine name Standard model Amount Data
1 Sanitary reinforcement     The price is calculated in accordance with real consumption.

Notes: 1.Systems 1-4 are compulsory, 5 and 6 - by choice, 7 is calculated by real consumption.
2. EX works price.
3. Mounting and adjustment - 8% of the total price of the equipment
4. Technical supplementary part are free.

Layout


 

Juice production equipment, productivity 12 tons/hr

Article Name Model Amount Notes
101- 104 Dilution and storage of concentrate 5000L 4 Quality corresponds to SUS 304, it preserves temperature, kneading machine 36 rpm product outlet hole 600mm.
105- 106 Measuring pump - 2 Quality corresponds to SUS 304, feeding hole diameter is ø51
107- 109 Additional substances 5000L 3 Quality corresponds to SUS 304, it preserves temperature, kneading machine is 36 rpm, feeding hole diameter 51, outlet hole height is 600mm
110- 112 Pump 10T/h 3 Quality corresponds to SUS 304, feeding hole diameter is ø51
113 Heat exchanger 8M2 1 feeding hole diameter is ø51
114 High speed emulsifier 1000L 1 Quality corresponds to SUS 304, Feeding hole diameter is ø51
115- 116 Filter of double action 10T/h 2 Quality corresponds to SUS 304, feeding hole diameter is ø51
117- 121 Storage-filling 5000l 4 Preserves the temperature, kneeing machine - 36 rpm, product outlet hole height is 600 mm
122- 123 Tubular sterilizer working at high temperature TG-UHT-CH-6SJ 2 Productivity:6t/h, water vapor pressure (0.78mPa)is applied , the temperature during feeding of raw materials is <5, sterilization temperature is 90~139С,the temperature is kept during 5~15seconds, raw materials outlet temperature is <10С
124- 125 Homo 6T/h 2  
126- 129 Filling-storage 5000L 4 Preserves the temperature, kneaing machine - 36 rpm, product outlet hole height is 600 mm
130 Stainless steel valve   1 Quality corresponds to SUS 304
131 CIP Purifying system 1000L 1 Quality corresponds to SUS 304
Supplementary equipment - Icy bath:
401 Cooling structure LSB35 1  
402 Ice water well 54M3 1 6*3*3
403- 404 Ice water pump TD40-25/2 3 Pipes, 20M3/h


Juice concentrate production line 3 tons/hr  

Description Model Productivity Quantity Price/EU Notes
Syrup Melting Caldron YTЧАС-500 3 т/hr 1 1150 This equipment is designed to heat the water up to 80 -90C and melt the sugar into syrup. It can also use the steam boiler to heat the water when stainless steel pipelines are connected
Rate Power: 12kw
Syrup pump ZXB-25 - 1 280 -
Syrup filter TML-0.5 500 l/time 1 1200 This equipment is designed to pump the syrup from the syrup melting caldron into the syrup filter to filter the syrup residues with cotton cake.
Material Stainless steel 304
Mixing tank LRG-1500 1500 L 1 2950 -
Juice pump N304 - 1 300 This equipment is mainly designed to convey liquid and fruit juice.
Rated Power: 0.55kw
Precise filter JML-3 3000 L/hour 1 950 -
Storage tank CG-1000 1000 L 2 4700 -
Vacuum Degasser TQ-3 3000 L/hr 1 3650 -
Screw pump JC40 - 1 1400 -
Supe High-temperature Sterilizer SGS-3000 1.5T/hr 1 5200 It is indispensable equipment for fruit juice before filling 5
Material - stainless steel 304
Temperature heat preservation tank BCG-2000 2000 L 1 3400 -
CIP Cleaner RPPD-1800 3T 1 5600 This equipment is composed of three containers and each container is 1 cubic meter large filled with acid solutions, alkaline solutions and hot water. After daily production of fruit juice, juice residues are left in the pipe walls. If such residues are not cleaned up, they will be deteriorated only to affect the next production shift. Therefore, such juice residues are rinsed and soaked with alkaline solutions first, then rinsed with acid solutions, and finally flushed with hot water.
material - stainless steel 304.
Rated power-1.5 kW
High pressure homogenizer
(Special for fresh juice)
GJB3/40 3T 1 15600 -


Water Treatment Plant

Description Model Productivity Quality Price/Euro Functions
Raw water tank - 5 т/hr 2 2990 Capacity 5 m3.
Tap water or well water is pumped to the tank to be used during filtration.
Stainless steel tank CDL8-30 10000 L/hr 1 1050 -
Quartz Sand Filter SCJ-3 7000 L/Hr 1 3650 Water flowing through this filter can filter suspensions, mechanical impurities and organic matters so as to upgrade the clarity of water.
Stainless steel 304.
Size 800x2500mm
Active Carbon Filter   7000 L /hr 1 3600 Dimensions: 800*2500 (mm)
Main Materials: 304 stainless steel, Active carbon, made in Liyang, Jiangsu
Function: Active carbon is designed to absorb and remove color elements, organic matters, remaining chlorine, pectin and microorganism from the water.
Sodium ion filter SNJ-7 7000 L/hr 1 3650 Size: 1500*800*2500 (mm)
Main Materials: Hollow fiber membrane
Function: The membrane has bore diameter ranging from 0.05 to 0.08 m and its trapping ratio of molecular weight ranges from 50,000 to 80,000 classes, hundredfold below the molecular weight of common bacteria.
This equipment can trap nearly 100% of bacterium corpse, chips, virus and other micro suspensions, pectin and heating sources with similar sizes to bacteria.
Precision filter СML-3 7000 L/Hr 1 1750 Dimensions: 250*1200 (mm)
Size 250X1200 mm
Main Materials: 304 stainless steel, Filter element,
Function: The precision filter adopts polypropylene as the filtration materials, designed for further cleansing of objects with relatively low content of suspension impurities (less than 2 ~5mg/l).