Equipment layout
1 - Thermal unit
2 - Aseptic package machine
3 - UHT sterilizer
4 - Pathogenic sterilizer
5 - Enzyme tank
6 - Middle tank
7 - Preheating tank
8 - Filter
9 - Juice press
10 - Сonveyor
11 - Receiving hopper
12 - Sorting table
Total power: 24kw
Water consumption : 0.45 t/h
Fuel consumption in boiler: 27 kg/hr (it is possible to use mazut, coal, or electric-run boiler)
Total Weight : 3.754 kg.
Productivity: 1 300 L./hour of fresh fruits or vegetables.
Personnel -3-4 persons/shift
Training -5 days on the enterprise or during the mounting in the Customer's factory.
After 8-12 hours of operation the production line is to be purified by antiseptics solution during 30 minutes.
Materials: Stainless steel. Application of enamel coated steel #3 reduces the price by 1.5-2 times.
Warranty - 1 year
Desing operation time is 7 years for the production line made of stainless steel and 2 years for ordinary steel
List of equipment:
| Name | Size (LxWxH) | Power KW | Note |
| Conveyor | 3,5*0,5*2,5 | 0,8 | - |
| Juice press | 1,9*0,65*2,2 | 4 | - |
| Filter | - | 0,2 | - |
| Preheating tank | 0,6*1,8 | - | - |
| Middle tank | 0,6*1,5 | - | - |
| Enzyme tank | 0,6*1,7 | - | - |
| Patogenic sterilizer | 0,6*1,95 | - | - |
| UHT sterilizer | 0,6*2,25 | 12 | - |
| Asepsis packing machine | 2,15*1,1*2,45 | 1 | Machine is completed by the Customer's order, including packs, PET bottles |
| Coal boiler and base | 2,5*1,4*2,7 | - | The machine is completed by the customer's order, it can operate using solid, liquid and gas fuel. It is possible to replace by electric boiler. |
| Fork lifter | - | - | - |
| Control cabinet | 0,4*1*1,5 | - | - |
| Pumps 4 units. | - | 1KW*4 | - |
| Sorting table | 2,3*1,2*1,35 | - | - |
| Reception bunker | 1,5*1*0,5 | - | - |
| The length of the whole production line in working state | 103,*4*9 | 24 | Including light etc |
| Transporting state of whole line | 7,85*2,4*2,7 | - | - |
Basic assembly provides for filling barrels (180l) and 500 mm plastic bags. It is possible to fill other vessels, such as PET bottles and glass bottles.
Full automated washing filling and capping line (3 in 1)
These machines are used for packing hot liquids, such as fruit juice and tead into PET bottles.
All types of operations (washing, filling and capping are performed by one machine
Specifications: This machine uses advanced bottleneck clamping means to transmit PET bottles so that to conveniently change diverse sizes of PET bottles and guarantee steady transmission. Main Unit is controlled by PLC. The operation speed can be adjusted by frequency changing device. In the case of overheating the alert signal is blown, if the temperature drops below the rated one, the machine stops and liquid goes back. Main electronic components are taken from well known international manufacturers. Main specifications:
| Model | CRGF16-16-5 | CRGF18-18-6 | CRGF24-24-6 | CRGF32-32-8 |
| Max Productivity bottles/hr for 500ml |
5000 | 6000 | 9000 | 12000 |
| Number of washing heads | 16 | 18 | 24 | 32 |
| Number of filling heads | 16 | 18 | 24 | 32 |
| Number of capping heads | 5 | 6 | 6 | 8 |
| Total power ( kw ) | 5.8 | 6.6 | 7.6 | 9.2 |
Fruit juice production line
Productivity - 1 ton/hour
List of equipemnt
1. Preliminary treatment system
| № | machine's name | Model | Amount | Digital data |
| 1 | Band lift | PB-1 | 1 | 1. Quality :SUS304 2. Lifter height > Washing machine |
| 2 | Fruit washing machine | CXJ-1 | 1 | 1. :SUS304 2. Spiral pump, filter |
| 3 | Crushing and juice squeezing system | SYP-1 | 1 | 1. Productivity – 1 ton/hour 2. Power:2.5 KW 3.2. Machines in one |
| 4 | Enzyme disintegration machine | SYJ-600L | 2 | 1. Capacity:600L 2.Power:0.75Kw 3. Raw materials quality:SUS304 |
| 5 | Temporal storage drum | SZC-1000 | 1 | 1.Quality of raw materials:SUS304 2. Capacity:1000L |
| 6 | Juice pump | SYB-1 | 2 | 1. Power:0.55KW 2. Quality of raw materials:SUS304 3. Quality of outgoing substance: 1T/h |
2. Sugaring system
| № | Name of machine | Model | Amount | Digital data |
| 1 | Sugar melting boiler | SYJ-500L | 1 | 1. Capacity:500L 2. Power:0.75Kw 3. Raw materials quality:SUS304 |
| 2 | Double filter machine | 0.3 | 1 | 1. Amount of outcoming substance: 3-5T/h 2. Quality of raw materials:SUS304 |
| 3 | Juice pump | 1T/h | 1 | 1.Material quality:SUS304 2.Power:0.55Kw |
3. Batching system
| 1 | Double filter machine | 0.3 | 1 | 1. Amount of outgoing substance:3-5T/h 2. Quality:SUS304 |
| 2 | Juice-clearing vessel | 1000L | 2 | 1. Preserves the temperature. 2. Accessories : washers CIP, respiratory valve, sealant, viewing mirror 3. Power: 0.75KW |
| 3 | Diatomite assembly | 250 | 1 | 1. Quality of material:SUS304 2. Degree of filtration:80 3. Power: 0.55Kw |
| 4 | Dispenser | 1000L | 1 | 1. Preserves temperature . 2 Accessories : washers CIP, respiratory valve, sealant, viewing mirror 3. Power 0.75KW |
| 5 | UHT Sterilizer | SYM-1 | 1 | 1. Productivity: 1T/h 2. Power: 1.5Kw 3. Sterilization temperature: 115~143 0С 4. Heating time 4~6s |
| 6 | Juice pump | 1T/h | 1 | 1. Raw materials quality:SUS304 2. Power: 0.37Kw |
| 7 | Sterile storage tank | 2000L | 1 | 1. Preserve temperature. 2. Accessories : washers CIP, respiratory valve, sealant, viewing mirror 3. Raw materials quality:SUS304 |
4. Water purifying system
| № | Name of the machine | Standard brand | Amount |
| 1 | Multi-level filter | 350 | 1 |
| 2 | Activated carbon filter | 350 | 1 |
| 3 | Ion exchanger | 350 | 1 |
| 4 | High purifying degree filter | 300*750 | 1 |
| 5 | Source water pump | GZ65-30-100 | 1 |
| 6 | Booster pump | WB120/185 | 1 |
| 7 | Sterile water vessel | 2m3 | 1 |
| 8 | Water yield pump | SZ060 | 1 |
5. CIP Washing system
| № | Name | Standard model Model | Amount | Digital data |
| 1 | CIP Washing machine | 500L | 1 | 1. Cold/hot water vessel, water pump, electric panel. 2. Power: 2.5Kw 3. SUS304 |
6. Cold sterilization system
| № | Name | Standard model | Amount | Data | ||
| 1 | Cold water sterilization | SBS-01 | 1 | 1. Raw materials quality:SUS304 2. Accessories: pipes, conveying belt, water vessel 3. Size: 7500x1000x1200mm |
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| 2 | Notes | The machine can make both juices and jams | ||||
7. Reinforcement
| № | Machine name | Standard model | Amount | Data |
| 1 | Sanitary reinforcement | The price is calculated in accordance with real consumption. |
Notes: 1.Systems 1-4 are compulsory, 5 and 6 - by choice, 7 is calculated by real consumption.
2. EX works price.
3. Mounting and adjustment - 8% of the total price of the equipment
4. Technical supplementary part are free.
Layout
Juice production equipment, productivity 12 tons/hr
| Article | Name | Model | Amount | Notes | ||
| 101- 104 | Dilution and storage of concentrate | 5000L | 4 | Quality corresponds to SUS 304, it preserves temperature, kneading machine 36 rpm product outlet hole 600mm. | ||
| 105- 106 | Measuring pump | - | 2 | Quality corresponds to SUS 304, feeding hole diameter is ø51 | ||
| 107- 109 | Additional substances | 5000L | 3 | Quality corresponds to SUS 304, it preserves temperature, kneading machine is 36 rpm, feeding hole diameter 51, outlet hole height is 600mm | ||
| 110- 112 | Pump | 10T/h | 3 | Quality corresponds to SUS 304, feeding hole diameter is ø51 | ||
| 113 | Heat exchanger | 8M2 | 1 | feeding hole diameter is ø51 | ||
| 114 | High speed emulsifier | 1000L | 1 | Quality corresponds to SUS 304, Feeding hole diameter is ø51 | ||
| 115- 116 | Filter of double action | 10T/h | 2 | Quality corresponds to SUS 304, feeding hole diameter is ø51 | ||
| 117- 121 | Storage-filling | 5000l | 4 | Preserves the temperature, kneeing machine - 36 rpm, product outlet hole height is 600 mm | ||
| 122- 123 | Tubular sterilizer working at high temperature | TG-UHT-CH-6SJ | 2 | Productivity:6t/h, water vapor pressure (0.78mPa)is applied , the temperature during feeding of raw materials is <5, sterilization temperature is 90~139С,the temperature is kept during 5~15seconds, raw materials outlet temperature is <10С | ||
| 124- 125 | Homo | 6T/h | 2 | |||
| 126- 129 | Filling-storage | 5000L | 4 | Preserves the temperature, kneaing machine - 36 rpm, product outlet hole height is 600 mm | ||
| 130 | Stainless steel valve | 1 | Quality corresponds to SUS 304 | |||
| 131 | CIP Purifying system | 1000L | 1 | Quality corresponds to SUS 304 | ||
| Supplementary equipment - Icy bath: | ||||||
| 401 | Cooling structure | LSB35 | 1 | |||
| 402 | Ice water well | 54M3 | 1 | 6*3*3 | ||
| 403- 404 | Ice water pump | TD40-25/2 | 3 | Pipes, 20M3/h | ||
Juice concentrate production line 3 tons/hr
| Description | Model | Productivity | Quantity | Price/EU | Notes |
| Syrup Melting Caldron | YTЧАС-500 | 3 т/hr | 1 | 1150 | This equipment is designed to heat the water up to 80 -90C and melt the sugar into syrup. It can also use the steam boiler to heat the water when stainless steel pipelines are connected Rate Power: 12kw |
| Syrup pump | ZXB-25 | - | 1 | 280 | - |
| Syrup filter | TML-0.5 | 500 l/time | 1 | 1200 | This equipment is designed to pump the syrup from the syrup melting caldron into the syrup filter to filter the syrup residues with cotton cake. Material Stainless steel 304 |
| Mixing tank | LRG-1500 | 1500 L | 1 | 2950 | - |
| Juice pump | N304 | - | 1 | 300 | This equipment is mainly designed to convey liquid and fruit juice. Rated Power: 0.55kw |
| Precise filter | JML-3 | 3000 L/hour | 1 | 950 | - |
| Storage tank | CG-1000 | 1000 L | 2 | 4700 | - |
| Vacuum Degasser | TQ-3 | 3000 L/hr | 1 | 3650 | - |
| Screw pump | JC40 | - | 1 | 1400 | - |
| Supe High-temperature Sterilizer | SGS-3000 | 1.5T/hr | 1 | 5200 | It is indispensable equipment for fruit juice before filling 5 Material - stainless steel 304 |
| Temperature heat preservation tank | BCG-2000 | 2000 L | 1 | 3400 | - |
| CIP Cleaner | RPPD-1800 | 3T | 1 | 5600 | This equipment is composed of three containers and each container is 1 cubic meter large filled with acid solutions, alkaline solutions and hot water. After daily production of fruit juice, juice residues are left in the pipe walls. If such residues are not cleaned up, they will be deteriorated only to affect the next production shift. Therefore, such juice residues are rinsed and soaked with alkaline solutions first, then rinsed with acid solutions, and finally flushed with hot water. material - stainless steel 304. Rated power-1.5 kW |
| High pressure homogenizer (Special for fresh juice) |
GJB3/40 | 3T | 1 | 15600 | - |
Water Treatment Plant
| Description | Model | Productivity | Quality | Price/Euro | Functions |
| Raw water tank | - | 5 т/hr | 2 | 2990 | Capacity 5 m3. Tap water or well water is pumped to the tank to be used during filtration. |
| Stainless steel tank | CDL8-30 | 10000 L/hr | 1 | 1050 | - |
| Quartz Sand Filter | SCJ-3 | 7000 L/Hr | 1 | 3650 | Water flowing through this filter can filter suspensions, mechanical impurities and organic matters so as to upgrade the clarity of water. Stainless steel 304. Size 800x2500mm |
| Active Carbon Filter | 7000 L /hr | 1 | 3600 | Dimensions: 800*2500 (mm) Main Materials: 304 stainless steel, Active carbon, made in Liyang, Jiangsu Function: Active carbon is designed to absorb and remove color elements, organic matters, remaining chlorine, pectin and microorganism from the water. |
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| Sodium ion filter | SNJ-7 | 7000 L/hr | 1 | 3650 | Size: 1500*800*2500 (mm) Main Materials: Hollow fiber membrane Function: The membrane has bore diameter ranging from 0.05 to 0.08 m and its trapping ratio of molecular weight ranges from 50,000 to 80,000 classes, hundredfold below the molecular weight of common bacteria. This equipment can trap nearly 100% of bacterium corpse, chips, virus and other micro suspensions, pectin and heating sources with similar sizes to bacteria. |
| Precision filter | СML-3 | 7000 L/Hr | 1 | 1750 | Dimensions: 250*1200 (mm) Size 250X1200 mm Main Materials: 304 stainless steel, Filter element, Function: The precision filter adopts polypropylene as the filtration materials, designed for further cleansing of objects with relatively low content of suspension impurities (less than 2 ~5mg/l). |